Selection table and design data for twisterchain guide troughs
New generation of twisterchain guide troughs

Reduce installation time and costs - increase service life!
With the Twister trough type 01, the previously time-consuming adjustment work is significantly decreased from 6 to 2 hours. As its construction consists almost entirely of plastic, it can help prolong the service life of your system while minimising noise. Available for all twisterchain models from the new and previous product range.
- Suitable for high dynamics thanks to full guidance of the upper run
- Quieter and smoother guidance in the trough thanks to continuous upper run guide
- Upper run is guided in the new plastic trough and supported across the entire width
- Pre-fitted delivery available
- Easy adjustment, alignment and handling
- Installation time reduced from 6 to 2 hours
Installation dimensions
X1 inner machine limit and X2 outer machine limit of the guide trough
| AR [mm] | X2 [mm] | X1 [mm] | depending on Bi [mm] | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| TC32 | 480 | 87.5 | 100 | 108 | 125 | 137.5 | 150 | ||||||||
| 400 | 480 | 270 | 250 | 250 | 220 | 210 | 200 | ||||||||
| 500 | 580 | - | 350 | 350 | 320 | 310 | 300 | ||||||||
| 600 | 680 | - | - | 450 | 420 | 410 | 400 | ||||||||
| TC42 | 87.5 | 100 | 108 | 125 | 137.5 | 150 | 162.5 | 168 | 175 | 187.5 | 200 | ||||
| 400 | 480 | 270 | 250 | 250 | 220 | 210 | 200 | 190 | 190 | 180 | - | - | |||
| 500 | 580 | - | 250 | 250 | 220 | 210 | 200 | 190 | 190 | 180 | 180 | 150 | |||
| 600 | 680 | - | - | 250 | 220 | 210 | 200 | 190 | 190 | 180 | 180 | 150 | |||
| TC56 | - | - | 125 | 137.5 | 150 | 162.5 | - | 175 | 187 | 200 | |||||
| 650 | 730 | - | - | - | 470 | 460 | 450 | 440 | - | 430 | 420 | 400 | |||
| 750 | 830 | - | - | - | - | 460 | 450 | 440 | - | 430 | 420 | 400 | |||
| 850 | 930 | - | - | - | - | - | 450 | 440 | - | 430 | 420 | 400 | |||
| 2808 | 50 | 68 | 75 | 87.5 | 100 | 108 | 125 | 137.5 | 150 | ||||||
| 400 | 480 | 290 | 280 | 270 | 270 | 250 | 250 | 220 | 210 | 200 | |||||
| 500 | 580 | 390 | 380 | 370 | 370 | 350 | 350 | 320 | 310 | 300 | |||||
| 600 | 680 | 490 | 480 | 470 | 470 | 450 | 450 | 420 | 410 | 400 | |||||
| 3808 | 50 | 68 | 75 | 87.5 | 100 | 108 | 125 | 137.5 | 150 | 162.5 | 168 | 175 | 187.5 | 200 | |
| 400 | 480 | 290 | 280 | 270 | 270 | 250 | 250 | 220 | 210 | 200 | 190 | 190 | 180 | 180 | 150 |
| 500 | 580 | 390 | 380 | 370 | 370 | 350 | 350 | 320 | 310 | 300 | 290 | 290 | 280 | 280 | 250 |
| 600 | 680 | 490 | 480 | 470 | 470 | 450 | 450 | 420 | 410 | 400 | 390 | 390 | 380 | 380 | 350 |
| 4008 | 50 | 65 | 75 | 100 | 112 | 125 | 137.5 | 150 | 162.5 | 175 | 187.5 | 200 | |||
| 650 | 730 | 540 | 530 | 520 | 500 | 490 | 470 | 460 | 450 | 440 | 430 | 420 | 400 | ||
| 750 | 830 | 640 | 630 | 620 | 600 | 590 | 570 | 560 | 550 | 540 | 530 | 520 | 500 |
Installation height
HF depending on bend radius of twisterchain guide trough
| R [mm] | 100 | 125 | 150 | 175 | 200 | 250 | 300 | 400 |
|---|---|---|---|---|---|---|---|---|
| Series | HF Installation height [mm] | |||||||
| TC32 | 370 | 420 | 470 | 520 | 570 | 670 | - | - |
| TC42 | 380 | 430 | 480 | 530 | 580 | 680 | - | - |
| TC56 | - | - | 500 | - | 600 | 700 | 800 | 1000 |
| 2808 | 370 | 420 | 470 | 520 | 570 | 670 | - | - |
| 3808 | 380 | 430 | 480 | 530 | 580 | 680 | - | - |
| 4808 | - | - | 500 | - | 600 | 700 | 800 | 1000 |

Rotation angle | W1 and Wtotal
| Wges. Rotation angle of system [°] | W1Angle of lower run [°] |
|---|---|
| 90° | 45° |
| 180° | 90° |
| 270° | 135° |
| 360° | 180° |
Rotation angle
W2 angle of upper run trough [°] twisterchain guide trough
| AR | Series | R [mm] | 100 | 125 | 150 | 175 | 200 | 250 | 300 | 400 |
|---|---|---|---|---|---|---|---|---|---|---|
| [mm] | W2 Rotation angle[°] | |||||||||
| 400 | TC32/TC42/2808/3808 | 90° | 90° | 90° | 90° | 90° | 90° | 90° | 90° | |
| 500 | TC32/TC42/2808/3808 | 90° | 90° | 90° | 90° | 90° | 90° | 90° | 90° | |
| 600 | TC32/TC42/2808/3808 | 135° | 135° | 135° | 135° | 90° | 90° | 90° | 90° | |
| 650 | TC56/4008/TC42 | 135° | 135° | 135° | 135° | 90° | 90° | 90° | 90° | |
| 750 | TC56/4008/TC42 | 135° | 135° | 135° | 135° | 135° | 135° | 90° | 90° | |
| 850 | TC56/4008/TC42 | 135° | 135° | 135° | 135° | 135° | 135° | 135° | 135° |

AR = outer radius of chain
IR = inner radius of chain
R = bend radius of chain
X1 = inner machine limit
X2 = outer machine limit
HF = total height of trough
W1 = angle of upper run trough
W2 = angle of lower run trough
Wtotal = rotation angle of the system

Order example for a twisterchain guide trough
R - bend radius, add the corresponding value
Bi - inner width, add the corresponding value
Outer radius
Rotation angle of the application (90°, 180°, 270°, 360°)
Trough design
Guide trough - selected series
Further order examples
Complete trough
Part No. 94008.31.180.600/06.250
Lower run trough only
Part No. 94008.30.180.600/06.250
Upper and lower run trough without base support
Part No. 94008.32.180.600/06.250
| Part No. Series | Outer radius AR [mm] | Rotation angle from-to α [°] | Part No. Complete trough | Part No. Upper/lower run trough | Part No. Lower run trough |
|---|---|---|---|---|---|
| TC32/TC42/2808/3808 | 400 | 0 - 90° | 9XXX.31.90.400/Bi.R | 9XXX.32.90.400/Bi.R | 9XXX.30.90.400/Bi.R |
| 90° - 180° | 9XXX.31.180.400/Bi.R | 9XXX.32.180.400/Bi.R | 9XXX.30.180.400/Bi.R | ||
| 180° - 270° | 9XXX.31.270.400/Bi.R | 9XXX.32.270.400/Bi.R | 9XXX.30.270.400/Bi.R | ||
| 270° - 360° | 9XXX.31.360.400/Bi.R | 9XXX.32.360.400/Bi.R | 9XXX.30.360.400/Bi.R | ||
| 500 | 0 - 90° | 9XXX.31.90.500/Bi.R | 9XXX.32.90.500/Bi.R | 9XXX.30.90.500/Bi.R | |
| 90° - 180° | 9XXX.31.180.500/Bi.R | 9XXX.32.180.500/Bi.R | 9XXX.30.180.500/Bi.R | ||
| 180° - 270° | 9XXX.31.270.500/Bi.R | 9XXX.32.270.500/Bi.R | 9XXX.30.270.500/Bi.R | ||
| 270° - 360° | 9XXX.31.360.500/Bi.R | 9XXX.32.360.500/Bi.R | 9XXX.30.360.500/Bi.R | ||
| 600 | 0 - 90° | 9XXX.31.90.600/Bi.R | 9XXX.32.90.600/Bi.R | 9XXX.30.90.600/Bi.R | |
| 90° - 180° | 9XXX.31.180.600/Bi.R | 9XXX.32.180.600/Bi.R | 9XXX.30.180.600/Bi.R | ||
| 180° - 270° | 9XXX.31.270.600/Bi.R | 9XXX.32.270.600/Bi.R | 9XXX.30.270.600/Bi.R | ||
| 270° - 360° | 9XXX.31.360.600/Bi.R | 9XXX.32.360.600/Bi.R | 9XXX.30.360.600/Bi.R | ||
| TC56 /4008 | 650 | 0 - 90° | 9XXX.31.90.650/Bi.R | 9XXX.32.90.650/Bi.R | 9XXX.30.90.650/Bi.R |
| 90° - 180° | 9XXX.31.180.650/Bi.R | 9XXX.32.180.650/Bi.R | 9XXX.30.180.650/Bi.R | ||
| 180° - 270° | 9XXX.31.270.650/Bi.R | 9XXX.32.270.650/Bi.R | 9XXX.30.270.650/Bi.R | ||
| 270° - 360° | 9XXX.31.360.650/Bi.R | 9XXX.32.360.650/Bi.R | 9XXX.30.360.650/Bi.R | ||
| 750 | 0 - 90° | 9XXX.31.90.750/Bi.R | 9XXX.32.90.750/Bi.R | 9XXX.30.90.750/Bi.R | |
| 90° - 180° | 9XXX.31.180.750/Bi.R | 9XXX.32.180.750/Bi.R | 9XXX.30.180.750/Bi.R | ||
| 180° - 270° | 9XXX.31.270.750/Bi.R | 9XXX.32.270.750/Bi.R | 9XXX.30.270.750/Bi.R | ||
| 270° - 360° | 9XXX.31.360.750/Bi.R | 9XXX.32.360.750/Bi.R | 9XXX.30.360.750/Bi.R | ||
| 850 | 0 - 90° | 9XXX.31.90.850/Bi.R | 9XXX.32.90.850/Bi.R | 9XXX.30.90.850/Bi.R | |
| 90° - 180° | 9XXX.31.180.850/Bi.R | 9XXX.32.180.850/Bi.R | 9XXX.30.180.850/Bi.R | ||
| 180° - 270° | 9XXX.31.270.850/Bi.R | 9XXX.32.270.850/Bi.R | 9XXX.30.270.850/Bi.R | ||
| 270° - 360° | 9XXX.31.360.850/Bi.R | 9XXX.32.360.850/Bi.R | 9XXX.30.360.850/Bi.R |
Consulting
I look forward to answering your questions
Shipping and consultation
In person:
Monday to Friday from 7 am - 8 pm.
Saturdays from 8 am- 12 pm.
Online:
24h
WhatsApp-Service:
Montag – Freitag: 8 – 16 Uhr






